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Food-grade Heat Exchanger

Food-Grade Heat Exchanger

This is a comprehensive analysis of food-grade heat exchangers (hygienic heat exchange equipment). It is a shell-and-tube heat exchange device specifically designed for the food, beverage, dairy and other industries to meet strict food safety and cleanliness requirements. The core differences from ordinary industrial heat exchangers lie in compliant materials, dead-angle-free structure, CIP/SIP compatibility, and authoritative standard certification.

Core Standards and Compliance Requirements

  • International Standards: FDA 21 CFR 177.2600 (USA), EU EC 1935/2004, EU 10/2011;

  • Domestic Standards: GB 4806 Series (Metals/Rubbers/Coatings for Food Contact);

  • Must pass material migration testing and microbial residue verification, with complete material certificates and traceability documents.

Main Types and Structural Features

Plate Heat Exchanger (Detachable Type)

  • Plates: 304 stainless steel (for neutral food) / 316L stainless steel (for high-acid food and sauces), surface polished to Ra≤0.4μm;

  • Gaskets: Food-grade EPDM and silicone rubber, free of plasticizers;

  • Advantages: High heat transfer coefficient (3000–7000 W/m²·℃), small footprint, detachable and washable, suitable for pasteurization;

Shell-and-Tube/Tubular Heat Exchanger (Double Tube Sheet)

  • Adopts 316L stainless steel tubes, double tube sheet structure to prevent cross-contamination, and flow channels can be drained;

  • Suitable for high pressure, large flow, and particle-containing materials (such as tomato sauce);

Food-Grade Tubular Heat Exchanger

  • All-Welded/Brazed Plate Type: Gasket-free design, resistant to higher temperature and pressure, suitable for UHT instant sterilization;

  • Double-Pipe Type: Simple structure, suitable for small-batch, high-hygiene-requirement laboratories or small production lines.

Key Design and Manufacturing Points

  • Dead-Angle-Free: Smooth transition at welding joints, no burrs; flow channels have a slope (≥2%), which can be completely drained without water residue;

  • CIP (Clean-in-Place)/SIP (Sterilize-in-Place) Compatible: Resistant to 85–95℃ hot water, acid-alkali cleaning agents, and 121℃ steam sterilization;

  • Non-contact components (frames, bolts) must also be made of stainless steel to prevent rust and contamination.

Typical Application Scenarios

  • Dairy Products: Pasteurization of milk (72℃/15s), cooling of yogurt fermentation;

  • Beverages: Sterilization of fruit juice, cooling of beer, temperature adjustment of carbonated drinks;

  • Sauces/Canned Foods: Concentration and heating of tomato sauce, rapid cooling after high-temperature sterilization.

Selection and Maintenance Suggestions

  • For neutral materials (milk), choose 304 stainless steel + EPDM; for high-acid materials (lemon juice), prioritize 316L stainless steel;

  • Must verify the drainability of the equipment and its compatibility with CIP processes;

  • Regularly replace gaskets, establish SOP for cleaning/sterilization and keep records.

Differences from Ordinary Industrial Heat Exchangers

Comparison Items
Food-Grade Heat Exchanger
Ordinary Industrial Heat Exchanger
Materials
Food-grade 316L/304 stainless steel, compliant rubber
Carbon steel, ordinary stainless steel, industrial rubber
Surface
Mirror/electrolytic polishing, Ra<0.8μm
Rough, often with oxide scale
Structure
Dead-angle-free, drainable, double tube sheet
With baffle plates, easy to scale
Certification
FDA, GB 4806 test reports
Only mechanical performance testing



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