International Standards: FDA 21 CFR 177.2600 (USA), EU EC 1935/2004, EU 10/2011;
Domestic Standards: GB 4806 Series (Metals/Rubbers/Coatings for Food Contact);
Must pass material migration testing and microbial residue verification, with complete material certificates and traceability documents.
Plates: 304 stainless steel (for neutral food) / 316L stainless steel (for high-acid food and sauces), surface polished to Ra≤0.4μm;
Gaskets: Food-grade EPDM and silicone rubber, free of plasticizers;
Advantages: High heat transfer coefficient (3000–7000 W/m²·℃), small footprint, detachable and washable, suitable for pasteurization;
Adopts 316L stainless steel tubes, double tube sheet structure to prevent cross-contamination, and flow channels can be drained;
Suitable for high pressure, large flow, and particle-containing materials (such as tomato sauce);
All-Welded/Brazed Plate Type: Gasket-free design, resistant to higher temperature and pressure, suitable for UHT instant sterilization;
Double-Pipe Type: Simple structure, suitable for small-batch, high-hygiene-requirement laboratories or small production lines.
Dead-Angle-Free: Smooth transition at welding joints, no burrs; flow channels have a slope (≥2%), which can be completely drained without water residue;
CIP (Clean-in-Place)/SIP (Sterilize-in-Place) Compatible: Resistant to 85–95℃ hot water, acid-alkali cleaning agents, and 121℃ steam sterilization;
Non-contact components (frames, bolts) must also be made of stainless steel to prevent rust and contamination.
Dairy Products: Pasteurization of milk (72℃/15s), cooling of yogurt fermentation;
Beverages: Sterilization of fruit juice, cooling of beer, temperature adjustment of carbonated drinks;
Sauces/Canned Foods: Concentration and heating of tomato sauce, rapid cooling after high-temperature sterilization.
For neutral materials (milk), choose 304 stainless steel + EPDM; for high-acid materials (lemon juice), prioritize 316L stainless steel;
Must verify the drainability of the equipment and its compatibility with CIP processes;
Regularly replace gaskets, establish SOP for cleaning/sterilization and keep records.
Comparison Items | Food-Grade Heat Exchanger | Ordinary Industrial Heat Exchanger |
|---|---|---|
Materials | Food-grade 316L/304 stainless steel, compliant rubber | Carbon steel, ordinary stainless steel, industrial rubber |
Surface | Mirror/electrolytic polishing, Ra<0.8μm | Rough, often with oxide scale |
Structure | Dead-angle-free, drainable, double tube sheet | With baffle plates, easy to scale |
Certification | FDA, GB 4806 test reports | Only mechanical performance testing |
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Plate heat exchangers have been widely used in central heating, food, machinery, metallurgy, the petrochemical industry, and ships, and have become the leading heat exchange equipment in urban central heating projects. In order to ensure the normal operation of the plate heat exchanger and prolong the service life of key components, it is especially important to understand the failures of the plate heat exchanger, their causes, and treatment methods. The following is a description of how to deal with the heat exchanger when the pressure drop is too large.
Plate heat exchangers were first put into commercial production in the 1930s and are now being used more and more widely in water supply, heating, and air conditioning projects in industrial and civil buildings. The correct selection of plate heat exchangers can ensure the smooth implementation and use of the project. Here we introduce how to select the heat exchanger.
With increasing use, the heat exchanger's heat transfer efficiency will inevitably be affected, thus affecting normal operation. There are many reasons for the low heat transfer efficiency of plate heat exchangers. Because we all know that the plate heat exchanger heat transfer efficiency is very high, and this is one of the reasons why people often choose it. Today we will discuss this issue.
Even a plate heat exchanger can have problems during the course of a year and require maintenance, especially its seals, to see if it has loosened.
The plate heat exchanger is a new type of high-efficiency heat exchanger made of metal sheets with certain corrugated shapes stacked on top of each other. A thin rectangular channel is formed between the various plates, and heat is exchanged through the plates. The plate heat exchanger is an ideal equipment for liquid-to-liquid and liquid-to-vapor heat exchange.
Heat exchangers are devices used to transfer heat from a hot fluid to a cold fluid to meet specified process requirements and are an industrial application of convective heat transfer and heat conduction. Heat exchangers can be classified in different ways. Its operation process can be divided into three main categories: inter-wall, hybrid, and heat storage. According to its surface compactness can be divided into two categories: compact and non-compact. Next, let's learn about the history of heat exchanger development.
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