Spiral Plate Heat Exchanger_High-Efficiency Heat Transfer Equipment_Industrial Heat Exchange Custom Solutions

Core Positioning: Spiral Plate Heat Exchanger – The Preferred High-Efficiency and Energy-Saving Equipment for Industrial Heat Exchange

Core Advantages: Four Core Highlights to Empower Efficient Industrial Production

• High-Efficiency Heat Transfer, Better Energy Conservation: Adopting a spiral flow channel design, the fluid can reach a turbulent state at a relatively low flow rate. The turbulence enhancement coefficient is 1.8-2.5, the heat transfer coefficient of the water-water system can reach 4500-7000W/(㎡·K), and the terminal difference can be controlled at 3-5℃. Compared with traditional heat exchange equipment, the heat transfer efficiency is increased by 25%-40%, which greatly reduces energy consumption.

• Compact Structure, Smaller Floor Space: Under the same heat exchange area, the volume of the equipment is only 1/3-1/2 of that of traditional shell-and-tube heat exchangers. The spiral winding process makes the flow channel layout more reasonable, effectively saving plant installation space and adapting to various industrial scenarios with limited space.

• Diversified Materials, Wide Adaptability: Supports customization of various materials such as carbon steel (Q235B), stainless steel (304, 316, 316L, 321), titanium alloy and Hastelloy. It can withstand extreme temperatures from -196℃ to 400℃, and the pressure-bearing level covers 1.0Mpa-6.4Mpa, adapting to heat exchange needs of corrosive, high-viscosity, particle-containing and other complex media.

• Easy Maintenance and Anti-Clogging, Lower Operation and Maintenance Costs: Divided into three series: non-detachable type (Type I), single-channel detachable type (Type II) and double-channel detachable type (Type III). The detachable structure is convenient for cleaning and maintenance under working conditions of viscous and easy-precipitating media; the self-cleaning design of the flow channel reduces the fouling deposition rate by 70%, the continuous operation cycle of the equipment is 30% longer than the industry average, and the maintenance cost is reduced by 45%.

Core Technical Parameters: Accurately Adapting to Various Industrial Working Conditions

Application Scenarios: Full Industry Coverage, Customized Heat Exchange Solutions

• Chemical Industry: Suitable for scenarios such as acid-base solution cooling, chemical raw material preheating and reactor temperature control. Corrosion-resistant materials can effectively resist the erosion of chemical media and ensure the long-term stable operation of the equipment.

• Petroleum and Petrochemical Industry: Adaptable to working conditions such as crude oil heating, product oil cooling, aromatics production and PDH projects. High pressure-bearing and high temperature-resistant characteristics meet the harsh operation requirements of the petrochemical industry and help save energy and reduce consumption.

• Pharmaceutical Industry: Compliant with GMP certification requirements, it can be used in scenarios such as pharmaceutical raw material heating, liquid medicine cooling and distilled water preparation. Sanitary-grade materials and precise temperature control capabilities ensure the quality of pharmaceutical production.

• Energy Industry: Suitable for scenarios such as power plant waste heat recovery, boiler feed water preheating and new energy project heat exchange. High-efficiency heat transfer performance can realize secondary utilization of energy and reduce enterprise carbon emissions.

• Food Processing Industry: Adaptable to scenarios such as juice cooling, dairy product pasteurization and edible oil heating. Food-grade stainless steel materials ensure food safety, and gentle heat transfer does not damage food nutrients.

Quality Assurance: Strict Standards, Full Lifecycle Services

• Adopt automatic laser welding technology, 100% non-destructive testing of key welds, leakage rate controlled below 0.01%, in line with international and domestic standard certifications such as ASME and ISO9001.

• Establish nine quality inspection processes from material traceability to pressure testing to ensure that each piece of equipment leaves the factory up to standard and adapts to stable operation under extreme working conditions.

• Provide "process calculation-structure optimization-installation guidance-remote monitoring-after-sales maintenance" full lifecycle services, equipped with a remote monitoring system to achieve predictive maintenance, with a fault early warning accuracy rate of 98%.