Plate-Shell Heat Exchanger_Industrial High-Pressure & High-Efficiency Heat Transfer Equipment_Customized Plate-Shell Heat Exchanger Solutions

Core Positioning: Plate-Shell Heat Exchanger – The Benchmark Equipment for High-Efficiency Heat Transfer Under High-Pressure Working Conditions

Core Advantages: Five Core Competitiveness to Solve Strict Industrial Heat Transfer Demands

• High-Efficiency Heat Transfer, Sharp Reduction in Energy Consumption: Adopting optimized flow channel design with corrugated plates, the medium forms intense turbulence in the flow channel. The heat transfer coefficient can reach 2000-6000W/(㎡·K), which is 30%-50% higher than that of traditional shell-and-tube heat exchangers. Under the same heat transfer load, the equipment volume is reduced by 40%-60%, which greatly reduces operating energy consumption and site occupation costs.

• High-Pressure & High-Temperature Resistance, Adapting to Extreme Working Conditions: The shell is manufactured by integral forging or rolling process, and the plate bundle is formed by vacuum welding. The operating pressure can reach 1.6-35.0Mpa, and the operating temperature range is -196℃ to 550℃. It can stably adapt to extreme industrial working conditions such as high temperature, high pressure, strong corrosion and easy volatilization, with no leakage risk.

• Compact Structure, High Space Utilization: The plate bundle adopts dense stacking design, and the heat transfer area per unit volume can reach 2-3 times that of shell-and-tube heat exchangers. It has obvious advantages in space-constrained scenarios such as narrow workshops, ships and mobile equipment, with convenient installation and no need to reserve additional large-area maintenance space.

• Vibration Resistance & Anti-Scaling, Lower Operation and Maintenance Costs: The turbulent flow channel design effectively inhibits scale deposition, and the scaling rate is only 1/3 of that of shell-and-tube heat exchangers, extending the continuous operation cycle of the equipment by 50%; the overall structure has high rigidity and excellent vibration resistance, reducing equipment wear and failure rate, and the annual maintenance cost is reduced by more than 40%.

• Diversified Materials, Customized Adaptation: Supports customization of various corrosion-resistant and high-temperature-resistant materials such as 304/316/316L stainless steel, titanium alloy, Hastelloy and Monel alloy. The plate corrugations (herringbone, flat, serrated) can be optimized on demand to adapt to different medium characteristics and heat transfer process requirements.

Core Technical Parameters: Accurately Matching Various Strict Working Condition Demands

Application Scenarios: Full-Industry Strict Working Conditions, Customized Heat Transfer Solutions

• Petroleum & Petrochemical Industry: Adaptable to working conditions such as hydrocracking, catalytic reforming, ethylene plants and oil-gas gathering and transportation. It can be used in links such as reaction product cooling, raw material preheating and solvent recovery. It resists high pressure, high temperature and medium corrosion, ensuring the continuous and stable operation of the plant.

• Fine Chemical Industry: Suitable for scenarios such as high-pressure reactor temperature control, pharmaceutical intermediate synthesis cooling and pesticide raw material purification heat transfer. The precise temperature control capability and corrosion resistance meet the high-purity and high-precision production requirements of fine chemicals.

• Energy Power Industry: Adaptable to working conditions such as nuclear power plant auxiliary equipment heat transfer, supercritical boiler feed water preheating and gas turbine waste heat recovery. The high-pressure resistance and high-efficiency heat transfer performance help realize efficient energy utilization and reduce carbon emissions.

• Aerospace/Military Industry: Used for aero-engine cooling, aerospace propellant heat transfer and thermal management of military equipment under high-temperature and high-pressure working conditions. The lightweight, vibration resistance and extreme environment adaptation capability meet the strict standards of high-end equipment.

• Ship/Marine Engineering Industry: Adaptable to scenarios such as ship main engine cooling, seawater desalination equipment and offshore oil-gas platform heat transfer. It resists seawater corrosion and bumpy vibration, adapting to the operation demands of complex marine working conditions.

Quality Assurance: Strict Quality Control System, Full-Lifecycle Service Guarantee

• Core Technology: Possesses independent R&D patents for plate bundle welding technology and flow channel optimization design. Products have passed international and domestic authoritative certifications such as ASME, ISO9001 and GB151, and key indicators have reached the industry-leading level.

• Production & Testing: Equipped with high-end production and testing equipment such as CNC gantry milling machines, vacuum welding equipment and non-destructive testing equipment (UT/RT/PT). Implements 12 strict quality inspection processes from raw material traceability to finished product delivery, with leakage rate controlled below 0.001%.

• Service Guarantee: Provides full-process services including "process research - scheme design - customized production - installation and commissioning - operation and maintenance after-sales". Equipped with a professional technical team, it responds to customer needs 24 hours a day, providing remote monitoring and on-site maintenance services to ensure stable equipment operation.